Product introduction
Main features:
1,The photoelectric conversion efficiency can reach 30%, twice to
three times that of CO2;
2,Less power consumption, CO2 is 20% ~ 30%;
3,No laser work gas, can save a lot of laser maintenance cost;
4,Optical fiber transmission, without reflection lens, do not need
to adjust the light path.
5,Used for cutting non-ferrous metals, aluminum alloy, copper and
other materials
Product features:
- Gantry double drive structure, smooth and reliable movement;
- Independent research and development design, the manufacture of
machine tool bed, special processing technology, high precision of
machine tool, stable and reliable, long life;
- Precision gear rack drive, with high precision gear reducer, high
response and high precision servo motor;
- The international first-class quality of fiber laser, industrial
application for many years, long service life, maintenance free,
stable and reliable;
- High precision laser cutting head, imported optical lenses, is
focused on the fine, the adjustment is convenient, cutting perfect;
- A double closed-loop control capacitiver torch height controller,
low requirement to the steel plate, cutting quality is stable and
reliable;
- CNC system is simple and easy operation, low requirements for the
operator;
- Cutting graphic input multiple formats, powerful draw and edit
graphics function;
- Special cutting software, cutting technology experts, data call
functions;
- Automatic refueling system
- Cutting gas pressure proportional valve to adjust automatically,not
need manual adjustment;
The product basic configuration and technical parameters
| No. | Description | Brand |
| 1 | Machine main body | factory |
| 2 | CNC operationg carbinet | factory |
| 3 | Exchange of working | factory |
| 4 | Fiber Laser | China MAX-12000W |
| 5 | laser chiller | HanLi |
| 6 | Laser cutting head | Shanghai BOCI BLT442 ,auto focus |
| 7 | Capacitive THC | Cypcut BCS100 |
| 8 | CNC system | Cypcut FSCUT6000,EtherCAT |
| 9 | Precision reducer | Germany Techmech |
| 10 | Gear rack | Japan SMAGIC |
| 11 | Servo motor | China INOVANCE |
| 12 | Linear Guide | Japan SMAGIC |
| 13 | Proportional valve | Japan SMC |
| 14 | Electronic pieces | France Schneider |
| 15 | Solenoid valve | Japan SMC |
| 16 | Voltage stabilizer | Shanghai Huadong |
| 17 | Safety delay | Germany Pilz |
| 18 | Safety light screen curtain | China LNTECH |
| 19 | Magnetic safety lock door | factory |
| 20 | Interior camera and back side monitor | factory |
| 21 | Auto lubrication system | factory |
| 22 | Window glass | CE standard OD7 |
| 23 | Air compressor | Optional |
| 24 | Dust exhaust equipment | Optional |
2,Machine tool technology parameters
| Description | Technical parameters | |
|
| Max cutting size (mm) | 3000×1500 | |
| Effective travel | X axis(mm) | 3050 | |
| Y axis (mm) | 1520 | |
| Z axis (mm) | 280 | |
| PositionaI accuracy | X axis (mm/m) | ±0.03 | |
| Y axis (mm/m) | ±0.03 | |
| Z axis (mm/m) | ±0.01 | |
| repeated positioning accuracy | X axis (mm) | ±0.02 | |
| Y axis (mm) | ±0.02 | |
| Z axis (mm) | ±0.005 | |
| Rapid positioning speed | X axis (m/min) | 100 | |
| Y axis (m/min) | 100 | |
| Z axis (m/min) | 30 | |
| Dimension L×W×H(mm) | 8790×2465×2105(for reference) | |
3,Laser & process parameters
| Items | Technical parameters | |
|
| working mode | Continuous/modulation | |
| Laser power(W) | 12000 | |
| Laser wavelength (nm) | 1080±10 | |
| The maximum modulation frequency(KHz) | 5 | |
| laser mode | Single mode | |
| Optical quality (M2) | 4mm*mrad | |
| Power adjust range (%) | 10-100 | |
| Fiber Length (m) | 15 | |
| Type of cooling | water-cooling | |
| Operating temperature (℃) | 10-40 | |
| Long-term stability (24h) | ﹤±3% | |
| Laser life(h) | 100000 | |
| Overall Power Consumption (Kwh) | 36 | |
4,Environmental requirements
| Working environment temperature | -5℃-50℃ |
| Relative humidity | 70% non-condensing |
| Surrounding environment | ventilate,No impact on within 5 meters |
| Power voltage supply | 2P,220V±5%;3P,380V±5% |
| Supply frequency | 50Hz |
| Input Power | 100Kw |
| Grounding type | Centralized directly |
Important components introduction
1, Machine body
The machine body with the welding box structure, after stress
relief annealing process, the technological process for welding to
annealing to stress to rough machining, vibration aging,
semi-finishing to vibration aging, finish machining, better solve
the stress due to welding, machining, thus greatly improve the
stability of machine tool, can keep the precision of the machine
for a long time.
2,Transverse beam
Beam body with the method of integral aluminum, annealing processed after stress relief, the process for the
castings to annealing to stress to rough machining, vibration
aging, semi-finishing to vibration aging, finish machining,
machining after tempering, ensure the strength, rigidity and
stability of the beam as a whole, can maintain
the precision of the beam for long time.
Fiber laser
MAX laser source is a
new generation of near infrared spectral range (1070 ~ 1090 nm)
semiconductor pump single-mode continuous ytterbium doped fiber
laser system, it has high power, the ideal high beam quality,
optical fiber transmission and electro-optic conversion efficiency
.The laser system has incomparable and high reliability comparing
to various solid state laser and gas laser, its advantages are:
wide range of wavelength selection, extremely low signal-to-noise
ratio, high stability and long life of the pump sources are
used.
Only for reference
Main features:
- The beam quality of excellence(BPP)
- All constant power range BPP
- Use of long focal length can still get a small spot
- photoelectric conversion efficiency 30%
- Maintenance free operation
- Modular design, "plug and play"
- Small, easy to install
- 100000 hours of free maintenance
CNC system
FSCUT6000 High Power EtherCAT is a cost-effective EtherCAT bus
laser cutting control system. Easy installation and debugging,
excellent performance, and inclusive solutions for cutting medium
thick plates for steel structures, iron towers, ships, etc.
Functions like Smooth MicroJoint, Flash Piercing, and 5-Stage
Piercing, can improve processing efficiency; Functions like Deslag
and Corner Technique, can improve the quality of processing thick
plates.
Main functions:
- Smooth MicroJoint: smooth cross section at MicroJoints for easy
unloading and efficient production.
- Fast Piercing: extremely fast piercing for high efficiency of
piercing thin plate.
- Deslag: remove slags after piercing and improve the piercing
quality of thick plates.
- 5-Stage Piercing: piercing for even thicker plates.
- Flash Piercing: fast frequency conversion piercing to improve the
efficiency of piercing thick plates.
Ø Corner Technique: improve the processing quality of the corner of
a part.
- Circle Centering: quickly locate the center of a circular plate to
improve the processing efficiency.
Ø One-Path FlyCut: cut any graphics without lifting the cutter to
zero reference for a faster cutting speed.
- Quick CutOff: cut off the plate along the X or Y direction with one
click.
Ø Vertex Marking: mark the bounding box of graphics to be cut for a
clear processing range.
- Frame Border Contour: ensure parts on non-rectangular plates are
within the plates for safe production.
Ø Built-in Nesting: free and easy nesting for higher plate
utilization.
- Real-time EtherCat: easy to extend.
Ø Virtual Multi-Station: set multiple stations on one machine tool
to improve processing efficiency.
- Side Anti-Collision: lift the cutter again, if a side object is
detected during traveling , so side collision to the cutter is
prevented.
Ø FrogLeap Skip: smart adjust the height of the cutter during
traveling to prevent the collision with tilted parts.
- Protective FindEdge: protect the cutter from hitting the rack
during edge finding.
Ø Torque Monitor: monitor the servo torque, and stop immediately
when it hits a heavy object to ensure both the machine tool and the
operator safe.
- Fast Import: scan QR code to import drawings, which is fast and
accurate.
Ø Coil machining: machining on coils to improve cutting efficiency.
Ø InkJet Printer: print codes to mark parts quickly without
damages.
- Nozzle Cleaning: auto clean the nozzle to extend the nozzle life
and improve machining quality.
Ø Torque check: monitor the dual drive shaft state to avoid
torsion.
- Flexible Acceleration: flexible acceleration and deceleration for a
longer machine tool life.
Ø Theoretical control accuracy 0.005mm, practical trajectory
accuracy 0.01mm, position accuracy 0.001mm, repetitive position
accuracy 0.002mm.
- Unlimited maximum travel speed and maximum machining speed.
Ø Maximum acceleration 2G.
Cutting head
BLT 4 series, cost-effective smart cutter that focuses on 2D, 3D
and bevel cutting machine, delivers a great performance with stable
cutting, simple installation and setup, available for power levels
below 30KW. Find more details in technical parameters.
Laser cutting parameter(only for reference)
| Material | Thickness (mm) | Cutting gas | Cutting speed(m/min) | Power(W) | Cutting presser (bar) | Cutting focus(mm) |
CS
(Q235B) | 6 | Air | 13 | 12000 | 12~14 | -1~-1.5 |
| N2 | 16 | 12000 | 12~14 | -1~-2 |
| O2 | 2.8~2.9 | 3000~3500 | 0.6~0.8 | 7~8 |
| 8 | Air | 10.5 | 12000 | 14~16 | -2~-2.5 |
| N2 | 10 | 12000 | 14~16 | -2~-3 |
| O2 | 2.5~2.6 | 4000~4500 | 0.6~0.8 | 8~9 |
| 10 | Air | 8 | 12000 | 14~16 | -3~-4 |
| N2 | 6 | 12000 | 14~16 | -3~-4 |
| O2 | 2.2~2.3 | 4500~5000 | 0.6~0.8 | 9~10 |
| 12 | Air | 5 | 12000 | 14~16 | -4~-5 |
| N2 | 4 | 12000 | 14~16 | -4~-5 |
| O2 | 1.9~2 | 6000~7000 | 0.6~0.8 | 9~10 |
| 14 | Air | 4 | 12000 | 14~16 | -6~-7 |
| N2 | 3.5 | 12000 | 14~16 | -6~-7 |
| O2 | 1.6 | 7000~8000 | 0.6~0.8 | 9~10 |
| 16 | Air | 2.8 | 12000 | 14~16 | -8~-9 |
| N2 | 2.6 | 12000 | 14~16 | -8~-9 |
| O2 | 1.5 | 8000-9000 | 0.6~0.8 | 10~11 |
| 18 | Air | 2.1 | 12000 | 14~16 | -10~-11 |
| O2 | 1.45 | 12000 | 0.6~0.8 | 10~11 |
| 20 | Air | 1.7 | 12000 | 16~18 | -11~-12 |
| O2 | 1.4 | 12000 | 0.6~0.8 | 11~12 |
| 22 | Air | 1.1 | 12000 | 18~20 | -14~-15 |
| O2 | 1.2 | 12000 | 0.6~0.8 | 11~12 |
| 25 | O2 | 1 | 12000 | 0.6~0.8 | 11~12 |
| 30 | O2 | 0.4 | 12000 | 0.6~0.8 | 13~14 |
| 35 | O2 | 0.35 | 12000 | 0.9~1.1 | 13~14 |
| 40 | O2 | 0.3 | 12000 | 1.2~1.5 | 13~14 |
| 45 | O2 | 0.2 | 12000 | 1.2~1.5 | 13~14 |
SS
(SUS304) | 6 | Air | 17 | 12000 | 12~14 | -1~-2 |
| N2 | 16 | 12000 | 12~14 | -1~-2 |
| 8 | Air | 14 | 12000 | 14~16 | -2~-3 |
| N2 | 10 | 12000 | 14~16 | -2~-3 |
| 10 | Air | 11 | 12000 | 14~16 | -3~-4 |
| N2 | 6 | 12000 | 14~16 | -3~-4 |
| 12 | Air | 8 | 12000 | 14~16 | -4~-5 |
| N2 | 4 | 12000 | 14~16 | -4~-5 |
| 14 | Air | 6 | 12000 | 14~16 | -6~-7 |
| N2 | 3.5 | 12000 | 14~16 | -6~-7 |
| 16 | Air | 4 | 12000 | 14~16 | -7~-8 |
| N2 | 2.6 | 12000 | 14~16 | -7~-8 |
| 18 | Air | 3 | 12000 | 14~16 | -10~-11 |
| N2 | 2 | 12000 | 14~16 | -10~-11 |
| 20 | Air | 2 | 12000 | 16~18 | -11~-12 |
| N2 | 1.6 | 12000 | 16~18 | -11~-12 |
| 25 | Air | 1.3 | 12000 | 18~20 | -14~-15 |
| N2 | 1.1 | 12000 | 18~20 | -14~-15 |
| 30 | Air | 0.8 | 12000 | 18~20 | -17~-18 |
| N2 | 0.2 | 12000 | 18~20 | 6~7 |
| 40 | N2 | 0.15 | 12000 | 18~20 | 6~7 |
| 50 | N2 | 0.1 | 12000 | 18~20 | 5~6 |
AL
(6061) | 6 | Air | 12 | 12000 | 12~16 | -2~-3 |
| 8 | Air | 8 | 12000 | 16~18 | -3~-4 |
| 10 | Air | 5 | 12000 | 16~18 | -5~-5.5 |
| 12 | Air | 3 | 12000 | 16~20 | -6~-6.5 |
| 14 | Air | 2.5 | 12000 | 16~20 | -7~-8 |
| 16 | Air | 1.8 | 12000 | 16~20 | -8~-9 |
| 18 | Air | 1.2 | 12000 | 16~20 | -9~-10 |
| 20 | Air | 0.8 | 12000 | 16~20 | -10~-11 |
| 22 | Air | 0.5 | 12000 | 16~20 | -11~-12 |
| Copper | 6 | Air | 10.5 | 12000 | 12~16 | -2~-3 |
| 8 | Air | 7 | 12000 | 16~18 | -3~-4 |
| 10 | Air | 4 | 12000 | 16~18 | -5~-5.5 |
| 12 | Air | 2.2 | 12000 | 16~20 | -6~-6.5 |
| 14 | Air | 2 | 12000 | 16~20 | -7~-8 |
| 16 | Air | 1.5 | 12000 | 16~20 | -8~-9 |
| 18 | Air | 0.9 | 12000 | 16~20 | -9~-10 |
| 20 | Air | 0.7 | 12000 | 16~20 | -10~-11 |
| 22 | Air | 0.4 | 12000 | 16~20 | -11~-12 |
| The thickness of green materials means that they can be processed
for long times and in large quantities. |
| The yellow thickness material indicates that it can be processed,
but as the material temperature rises, the cutting pressure
fluctuations, uneven plate composition and other factors fluctuate,
the processing process is unstable, it is recommended to use a
higher power laser. |
| Red thickness of the material means that can be cut off, can not be
processed in batch. |
Running cost:(only for reference)
Consumables
| No. | Name | Qnt. | Unit |
| 1 | Protection lens | 20 | pc |
| 2 | nozzle | 20 | pc |
| 3 | Ceramic ring | 1 | pc |
Customer prepares the parts:
| No | Item | Specs | Qty |
| 1 | Machine powersupply cable | 10mm2*8 | 25m,according to site |
| 2 | Machine grounding cable | 10mm2 | 25m, according to site |
| 3 | Grounding copper rod | Diameter:35mm | 2.5m |
| 4 | deionized water | Second grade | 100L |
| 5 | Switch box | 220V 2phases, 380V,3 phases, five wire | 2 |
| 6 | High pressure pipe joint | In-line for air compressor. 10mm | 2 |
| 7 | Gas pipe | 10mm | 20m |
| 8 | Oxygen cylinder | 220L | 1 |
| 9 | N2 cylinder | 220L | 1 |
| 10 | Carburetor(with pressure adjustor and pipe) | 100L | 1 |
| 11 | Input powersupply | >80kw | 1 |
